10 Quick interesting things about J Gun Duol Speed

The dual speed guns eliminate the need for impact guns used for pre-torquing. The splined reaction area allows for the user of custom reaction fixtures giving the user the flexibility to adapt the tool for any application.

The Torcgun is a precision air torque/tension compatible machine that unlike impact guns… you can set and get your desired load. Impact wrenches function by shocking the nut with fast blows by a hammer-like device. This leads to inaccuracies, heavy vibration and loud operating volume. The Torcgun uses precision gearing to produce constant, calibrated power assuring that you will achieve bolt load within your window of accuracy every time.

The 10 interesting things are as following-
1.Run in High Speed mode even with reaction arms and other accessories attached to the gun.

2.Bolt Load Accuracy Within ±5%.

3.Calibrated torque output unto 8000 dt-lbs.

4.Fixtures available for all challenging applications.

5.Very Low Noise With Silencer and Industry leading power to weight ratio.

6 Reduce Operator Error And Pinch Points. 
    
7. Built to withstand heavy use in all industries.

8.Versatility-
The ability to handle any job! The Torcgun is available in single and dual speed models. It is also compatible with our HYTORC Washer™ and The HYTORC Nut™ stretch-to-load fastening systems. A number of practical, user friendly accessories are available as well making the Torcgun most complete and versatile air gun available on the market today.

9.Lightweight, Durable & Powerful-
Don't be misled by the small size of the Torcgun! With the highest power-to-weight ratio of any comparable product… the Torcgun can handle any job thrown its way. Made from high-strength aluminum alloys, the Torcgun is lightweight but yet extremely resistant to damage. The gears and output shaft are composed of the highest quality materials ensuring superior performance and durability.

10.High Speed Rundown & Final Torque-
he Torcgun dual speed gun provides the speed and conveniences of an impact wrench without its noise, vibration and load variation. Its twin torque mechanism has a first stage for used for nut rundown and removal with amazing RPM's and torque! The second stage is used for applying the final torque (or stretch with the HYTORC Washer™ or The HYTORC Nut™) to the bolt.

Operations-

Application-
The JGun Duol speed is used in Oil And Gas, Petrochemical, 
Power Generation, Infrastructure,Ideal For Wheel Nuts Of 
Heavy Vehicles.
1.

2.

3.

10 Things About Hytorc Nut You Want To Know

For critical applications requiring the highest level of bolt load control, the patented HYTORC Nut system provides industry-leading joint integrity. This three-piece fastener applies pure tension to the bolt to prevent thread damage and ensure bolt load accuracy. 

The various applications are as following:-
1. Exhaust Diffuser Bolts

2.Coupling


3.Steam chest valves:-

4. Gas Turbines-

5.E Technology Casing Bolts

6.Frame 5 HJ and VJ

6. B Turbine VJ & H J

7.Turbine Shell Horizontal Flange

Features & Benefits:-

1.The HYTORC NUT™ is a perfect solution for limited radius applications.

2.Tools lock onto fasteners for hands-free operation 

3.Remote operation keeps personnel out of danger

4.Assures even and accurate bolt load for a perfect seal

 5.Creates pure tensile bolt loads with no stud torsion

6.Guaranteed to eliminate galling, allowing infinite stud reusability 

7.Cuts bolting time in half over alternative methods

8.Inline reaction improves safety by eliminating pinch points 

9.Works with a simple adapter for your HYTORC tools

10.The HYTORC NUT™ is available for any bolt size (imperial/metric), any thread configuration and upon request, is available in speciality materials to suite the application and environmental conditions.

ID Mount Flange Facing Tool

 Portable machining tools  have been the preferred choice by professional field machining specialists for construction and maintenance of power plants, refineries, pulp plants, and paper mills.

Its competitive advantage comes from engineering design know-how, applications experience, product quality and performance, customer relationships, and end-to-end solution capability.

H&S Tool offers four models of reliable pipe machine tools with premium flange facing conversion accessories. Each is powered by reliable pneumatic or electric motors to accurately meet your job site or shop requirements.

The tools are portable, making them ideal for use in the field.Setup and operation is easily handled by a single worker.Kits include everything necessary to convert your Model B, MS,MT or MFT beveling tool with illustrated instructions. Standard wedge plates can be used for internal locking or precision elbow mandrels are available. The mandrels are designed to mount in short-radius elbows. The minimum straight depth to mount the model MSF is .500" [12.7 mm], model MTF is 1.000" [25.4 mm] and model MFTF is 1.250" [31.8 mm]).Centering and squaring devices make accurate machining of gasket surfaces and/or bolt patterns simple and safe.

• Single Person Setup And Operation

• Field Conversion Between Beveling Machine And Flange Facer Is Quick And       Easy

• Adjust Between A Wide Range Of Face Surfaces

• Internal Locking Increases Safety and Accuracy

Models

Avanti Torque Wrench-why this is special

Avanti provides the highest level of bolting optimization with major advantages in safety, speed and accuracy.It provide torque from 156 Nm- 1,87,792 Nm.Its Reaction Arm Is  Mounted On The Square Drive Eliminating Torsional Force On The Cylinder. It Also Enables To Customize The Reaction And Suit The Application.

The 3-in-1 Hydraulic Bolting System

The First System

Capable of acheiving consistent calibrated load accuracy within 5% with torque accuracy of ±3%.

Inline Reaction

Reduces side load and increases tool durability.

Uniswivel Technology

For free movement and positioning of tool and hoses.

Four-in-One system

For pure-tension, torque, torque-angle and yield point bolting.

Advantage-
1.Capable of pure-tension, torque, torque-angle or yield point bolting
2. Hands-free operation with elimination of dangerous pinch points
3.Increased simplicity and function for job time reduction of up to 50%
4. Industry leading bolt-load accuracy within ± 5% when using the HYTORC Nut™
5. Uni-swivel technology and 360˚ reaction arm for free movement
6.Available in 10 sizes with torque output from 115 ft-lbs to over 138,000 ft-lbs.

Operation-

Applications-
It is used in Petrochemical, Offshore Subsea, Power Generation, Shipping industries.
1.Avanti with Custom Reaction Fixture

2.Avanti with Nut Driver on Inverted Application

3.Avanti Simultorc Bolting Application

4.Avanti Simultorc on Subsea Bolting Application

5. Avanti Simultorc On Dollar Plate Application

Flange Alignment tool -FA1TM

 Flange Alignment tools can be used to align or re-align flange joints during pipework construction, commissioning or during routine maintenance.

The tool is attached to the flange joint where misalignment is at its greatest and then simply push and pull the flanges into correct alignment.
Depending on the size of the flange joint and the alignment force anticipated, there are 3 sizes of Equalizer™ flange alignment tools to choose from.
1.FA1TM Mechanical Flange Alignment Tool
2.FA4TM Mechanical Linear & Rotational Flange Alignment Tool
3.FA9TE Hydraulic Linear & Rotational Flange Alignment Tool

 We are discussing here about FA1TM Mechanical Flange Alignment Tool in this Blog-

The Equalizer FA1TM TOOL is an aid of use in normal maintenance and installation procedures to enable the realignment of misaligned flanges within respective working capacities. For example, the tool can be used to assist in the replacement of ring and other types of flange joint. The use of these instructions will promote safe use, and maximise the service life of the tools.

HOW THE FA1TM WORKS

1.The FA1TM is secured to the lower of the two flanges by fully inserting the lift hook into the bolt-hole at the point of greatest misalignment.
2. The drop leg release knob is slackened and the drop leg is adjusted down to the pipe while the tool is held level in the bolt-hole.
3. The drop leg release knob is then tightened until firm.
4. The strap and buckle are attached to the drop leg and around the pipe for added security.
5. The crank handle is then turned clockwise until the driven wedge comes into contact with the circumference of the opposite flange.

FLANGE MISALIGNMENT DETERMINATION PROCEDURE

The tool being used must not be attached to a flanged joint prior to the misalignment
procedure being carried out.

 LATERAL MISALIGNMENT
1. Loosen and remove every second bolt around the flange, continue with this until misalignment occurs.
A flange joint, once broken down, may spring out of alignment at any point, or in any direction around its circumference. Misalignment may not occur until only a few bolts remain.
2. At this point the direction of any misalignment should become obvious. The alignment tool being used should be attached at the maximum point misalignment (point A or point B in the examples shown below) as shown.

INSTALLATION AND OPERATION

1.Carry out the Flange Misalignment
Determination Procedure
(see section) to determine the points
of maximum misalignment.In this example, the points of maximum misalignment are at the top
and bottom of the joint.

2. Guide the lift hook into the bolt-hole at the point of maximum misalignment.
Adjust the drop leg down onto the pipe by slackening the release knob in an anticlockwise direction. The tool should be held up level within the bolt-hole during adjustment.
NB: The tool must be parallel to pipe during operation.



3. Rotate the crank handle clockwise until
the driven wedge makes contact with
the opposite flange.





4. Thread the strap through the aperture on the base of the  drop leg as shown.

5. Feed the open end of the strap through  the buckle mechanism as shown.
Close the clasp to secure strap.






6. Now that everything is secured, rotate the handle clockwise to apply pressure to the circumference of the opposite flange & bring the flange joint in
alignment.

7. Once in alignment the bolts may be inserted and tightened. After replacing all of the bolts (apart from the bolt which will go into the bolt-hole in which the FA1TM is located) remove the tool by reversing steps 2-6. Insert the last bolt and tighten.

EXAMINATION & STORAGE

1. On return from each job before allocation against subsequent work, the completeness of the Equalizer FA1TM kit must be established and items examined to ensure that they are serviceable.
2. Any missing or damaged items are to be replaced as soon as possible and prior to the tool being used again.
3. Store the FA1TM in a cool, dry place and ensure all machined surfaces are greased.
4. Ensure wedges, pins and legs remain grit free and that parts move freely

MAINTENANCE

1. Secure the tool upright on a bench.
2. Using a small flat screwdriver, lever out one circlip and unscrew 6 x 6mm hex screws.
3. Remove cover plate and remove any dirt or corrosion from moving parts.
4. Inspect components for wear and damage, replace if necessary! If there is no damage present, then they can be greased and re-assembled by reversing steps 1-4.
Recommended grease –
Rocol Sapphire Hi-Load or equivalent good quality hi load bearing grease.

Application-

Pipe cutting and Beveling Tools

The H&S Tool split-frame machine design is a unique combination of accuracy, strength and ease of handling. This engineering minimizes weight while maximizing strength and rigidity with a quality aluminum body. The patent protected pocketstyle motor mount eliminates motor twisting and ring gear damage.

 The mount also allows you to switch between the pneumatic, electric and hydraulic motors without the need for conversion pieces. Conventional motors are also used on the front drive adapters eliminating the need for secondary motors.

Built for Field Production

There are three series of H&Ssplit frame pipe machining tools to meet the demands of your specific project.Our MFC small diameter series has big performance and reliability for materials from .625" to 2.625" O.D. (15.9 to 66.7 mm).

The versatile AFC series cuts and forms pipes from 1" O.D. to 48" O.D. (25.4 to 1219.2 mm).Our heavier duty BFC series features a thicker body to withstand the high torque required for heavy wall pipes in large diameters. They are available for pipes from 22" to 86" O.D. (558.8 to 2184.4 mm). We constantly seek to minimize your overall investment by utilizing a high percentage of parts interchangeability and by reducing the number of extension pads necessary to achieve the full working range.From every point of comparison, H&S Tool field machining pipe tools are designed for greater productivity, reliability and economy.

Features-

1.Rigid And Easy To Handle – Aluminum Body Gives Highest Strength-To- Weight Ratio And Our Exclusive Ring- Mounted Bearing Design Has A Patent Pending

2. Lower Overall Investment – Complete Parts Interchangeability between Models Within Series

3. Greater Reliability - Our Unique Motor Drive Is Protected by U.S. Patent #7,690,283 B1

4. Easy Setup and Accurate Cuts -Improved Tool Slide Design

5. Low-Clearance Design

6. Patent Pending Safety Tripper Mechanism

7. Adjustable Locator Pads Have 3/4" (19 mm) Clamping Adjustment Per Pad Which Minimizes The Number Of Locator Extensions Required For Full Model Range Coverage

8. Easy Alignment And Squaring

9. Rental And Purchase

Application-

ABS Power Industry Applications

The power industry application are as following-

1. 1.5MW Wind Turbine Foundation Bolt

Tool -Stealth 4 with 5mm link

2.Anchor Bolt 15MW

Tool- Avanti-1
Pump- JetPro10.3 Pump ,Traction Pad Fixture

3.Tower 1 to Tower2 Bolts 15MW

Tool- Avanti-5
Pump- Jetpro 10.3 Traction Pad Fixture

4. Gear Box Mounting Bolts 2.1MW

Tool- Avanti-3 -M36 Loaddsc

5.Hub to Main Shaft 15MW

Tool- Avanti-3 Traction Pad Fixture
Pump-Jet Pro 10.3 Pump

6.Ginder Bolts 1.5MW

Tool-Avanti-1
Pump-Jet Pro 10.3 Pump